![]() This type of filler metal does not soak moisture. To maintain the correct stick length, you can even do oven storage along with reconditioning filler metal. If any dirt and rusty surface remain, then this problem can happen.ģ. Then, always try to work on a clean surface. If you are facing a problem with the spatter, then you can avoid it by supplying enough current.Ģ. Spatter is a common problem of stick welding. Read More: Stick Welding Vs Flux Core: Which One To Choose? Stick welding troubleshootingġ. However, to avoid this problem, choosing the correct electrode would be really effective. Apart from this, low current supply can be another reason. If you use any moisture-absorbed arc, then this problem can happen. If you are a learner, then one common thing you will see is striking the arc with the workpiece. This is a very common problem in welding. Such as wrong angle of the electrode, too much time in the paddle, more welding metal than necessary, slow travel speed, long electrode, etc. Apart from this, there are many reasons for the overlap. If the molten weld falls down to the surface of the weld and cools down without doing any fusing, then it is called overlapping. ![]() Then, the use of the wrong angle of an electrode is another reason for the problem of the undercut. If the supply of the current and the travel speed of the welding becomes too fast, then you may face this problem. It gives an eroded result of the welding. When the welding joint is not filled properly, then the problem of undercut arises. Penetration of the entire thickness is important to get high-quality welds. Poor penetration also refers to the situation where the weld bead seems not fully penetrated. Lack of fusion means when you have to fusion between the metal of the weld and the service of the weld. Then, if the welding pool becomes frozen then the problem of porosity happens. Porosity can even happen when an excessively long or too short arc is used. Impurities with the weld surface through oil, grease, rust, and moisture can contaminate and lead to the problem of porosity. A high amperage of the current also can lead to this problem. Mainly, the unclean and dirty surface is the key reason for spattering. Spatter occurs when the ball moves away and falls down in the paddle. A long arc leads to a ball at the end of the stick. It happens when the welding arc length is becoming too long. Spatter is a very well-known problem of stick welding. Let’s have a brief of these common issues of stick welding. Spatter, porosity, lack of penetration and fusion, undercut, and overlapping are the common problems of stick welding. Some of the common stick welding problems would be addressed here. Read More: What Is Stick Welding Used For: The Purposes It Can Serve And How To Use What are the problems with stick welding? Don’t forget to select the amperage according to the electrode size.Your position gives you the best support to manipulate the electrode perfectly. Don’t sit uncomfortably when you do welding.Then a strong electrical connection is very important for stick welding to maintain the quality of the arc.The unclean and rusty surface will lead to a cracking effect and porosity problems. The first and foremost thing you should avoid is don’t pick any rusty and dirty material for welding.Verdict What should you not do when stick welding?.Why does my welding stick keep sticking?.Do you push or pull while stick welding?.What are the problems with stick welding?.What should you not do when stick welding?. ![]()
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